Archive for February 2016

Type 65 Coupe Project Update: Preparing for Engine Installation   1 comment

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I spent the last two weekends in the garage, getting back to the Coupe Project. It was nice and relaxing to lay on the creeper, under the chassis and working with tools again.

I had to modify the chassis in the pedal box area to allow more clutch pedal movement. This is a known issue in the Roadster forums, but not so much in the Coupe forums. This happened when Factory Five Racing changed the Wilwood pedal box – the old version would actually break. The new and improved pedal box moves the clutch pedal arm over to the left by about an inch or so, and the arm hits a brace, limiting pedal travel.

When the modification is done before the pedal box is bolted into place, it is a simple chore to make two cuts, chopping a small triangular cut into the frame member. This can be done with a reciprocating saw or maybe power jigsaw.

However, if the modification must be performed after the pedal box is bolted into place, the tube must be accessed from below, in an awkward angle. A small grinder tool would be ideal for this, but the only tool I have that will fit the space and the angle is a Dremel tool. It took me two half-day sessions to do this.

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In the pictures above you can see the half-moon shape cutout I had to make. This is a view from under the chassis, looking up from the creeper. This will be painted black later. The tube looks normal from the top, so that is good. And clutch pedal travel is doubled, so free play adjustment range should be much better.

Since the brake system is installed, filled and bled, I removed the Clekos and riveted the lines in place. I changed several P-clip anchor points so it complies with my “routing and clipping manual” from the office. Unfortunately, I followed some other builders’ clipping, and mounted several p-clips upside down. Most of them will be under the car, and might be hidden from view when the car is finished. But I know they are upside down.

Here is a picture of how the clips should be mounted. This is the X-member in the front of the chassis.

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Looks like I didn’t take a picture of the riveted clips. I will post them later.

Next, I made a bracket to support the ECU for the MSD Atomic fuel injection system for my 302. This plate will secure the ECU and provide strain relief for the cables going in and out of the unit. It is on a plate so it can be easily removed if I have to work on the wiring or the ECU later. It is mounted with 1/4-20 stainless steel studs and nylon lock washers. It was raining so I was not able to paint this plate. Will have to do that at the next build session.

The passenger side footbox is on the left. Three stainless steel Allen head screws come through the wall and into the passenger box. The center photo shown the ECU engine cable going into the engine bay, and the right photo shows the MSD computer and plate inside the passenger footbox. Carpet will cover the interior, so a carpeted cover will be made to hide the ECU and wires when the car is finished.

I am also laying out the air conditioner system components on the chassis. I have to make several brackets and small boxes to mount the A/C components on the chassis.

As I was doing this work, I took another look at the battery box mentioned in an earlier post. It is installed with clecos so it can be removed. I think I want to mount the battery above the passenger footbox. Two reasons for this:

First, it will shorten the battery cables, decreasing the voltage drop.

Second, the “factory location” for the battery – in the rear center – blocks the rear axle pumpkin. So, when I have to change the oil or make adjustments, the battery must be disconnected and the battery and the box must be removed. Sounds like a painful procedure for a simple maintenance chore.

I will make a mock-up of this in my next build session. Stay tuned . . . .

 

 

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Christmas Sailboat D25 Wins Again at the 107th Newport Beach Christmas Boat Parade   Leave a comment

photo by Bleu Cotton Photography

photo by Bleu Cotton Photography

For the 12th consecutive year, skipper Peter Barbour and Christmas boat D25 earns a first place victory in the 2015 Newport Beach Christmas Boat Parade. The décor at D25 for 2015 features a Christmas dolphin guiding a sleigh filled with gifts and pulled by a giant seahorse.
Click here to see all the 2015 Newport Beach Boat Parade Winners

Here are D25’s Records
2015: Best Sailboat
2014: 1st Place Animation & Special Effects
2013: 1st Place Animation & Special Effects
2012: Best Sailboat
2011: 1st Place Best Humor & Originality
2010: Best Boat Under 30 Feet
2009: 1st Place Best Animation & Special Effects, Theme: Joys of Christmas Toys
In 2009, D25 demonstrated one of the most complex designs in the series. The entry included a matrix of colored ornaments, made with hundreds of individual bulbs. The matrix enabled the computer controller to make an amazing array of “bouncing ball” images that danced across a black background.
2008: 1st Place Best Humor & Originality, Theme: Tropical Island Cheer – Lanterns to Lights
D25 for 2008 was inspired by the origins of the Newport Beach Christmas Boat Parade on July 4, 1908, when John Scarpa, a gondolier, led a parade with eight fellow small boat operators.
2007: 1st Place Best Humor & Originality
Theme: Surf’s Up – Light Wave: Surf’s Up on D25 features over 5,025 lights illuminating a holiday surfer’s dream. In the middle of November, Original Productions, Inc. asked Peter to appear on a documentary on intense holiday decorations for TLC: The Learning Channel. The episode “More Crazy Christmas Lights” premiered on December 8, 2007.
2006: Best Boat Under 30 Feet
Theme: North Pole Holiday Magic
2005: 1st Place Best Humor & Originality
Theme: Classic Christmas. D25’s second design was inspired by a classic Christmas living room scene. A large decorated Christmas tree with presents stacked below the bows and a star atop, red brick fireplace with a roaring fire and stockings hung below a mantle.
2004: 2nd Place Best Use of Lights and Animation
Theme: Santa’s Sailing Sled. D25’s debut design was inspired by the idea of Santa’s sailing sled being borrowed by a mischievous elf.

More information on the Newport Beach Christmas Boat Parade